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KJ04504 81-86 CJ-8 1” Body Lift Installation Instructions

Before beginning read all instructions and check Bill of Materials

*Location 6 may use 7/16-14x3.5” bolts. Check the stock body bolts

too determine which replacement bolts are to be used for your

application.

1. PLASTIC RADIATOR FAN SHROUD: Only raise body high enough to remove and replace body mounts. Always

watch the fan shroud for sufficient clearance when raising the body.

2. Loosen body mount bolts on one side of vehicle and remove bolts from opposite side for positions 1,5 and 6 (ref.

Fig.1) and positions 2, 3 and 4. Use a long extension to remove mounts next to gas tank. Place 2x4 between jack

and body to spread out load and jack up body on the side you have removed the bolts from just far enough to

remove mounts. The bolts on the opposite side will help ensure that the body does not shift. CAUTION: Open

Hood while jacking up the body to make sure that the fan doesn’t hit the shroud. Also, watch that hoses and wires

are not stretched. When lifting the side of the vehicle that the fuel filler is on keep a close eye not to stretch, tear

or pull too far on the hose connection.

3. Remove factory mounts one at a time and insert the corresponding steel sleeves into the new body mounts.

4. Jack up the body using a 2x4 under one side of the body for support just high enough to insert new body lift

spacers. If the steel collar on new mounts will not insert in frame holes, you may have to file out frame mount hole

slightly to install spacer. Repeat on opposite side.

5. Now remove bolts from other side of vehicle and repeat instructions 2 through 4.

6. Once all new mounts are in place, you may re-torque all bolts to factory specs. Do not over tighten bolts.

7. Before starting engine, check fan for clearance of all lines and wires to make sure they are free and clear.

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Tech Support Contact Info

[email protected]

Phone: 623.907.0081

Fax: 623.907.0088

841 South 71

Avenue

Phoenix, AZ 85043

Bill Of Material

Part No. Description Qty

M02285 Bushing 1

M02287 Bushing 12

M02787 Bushing 12

M02905 Bushing 1

S10104 Washer 3/8 20

S10349 Bolt 3/8-16x3.5” Hex 12

S10350* Bolt 7/16-14x3.5” Hex 3

S10276 Steel Sleeve 12

S10012 Steel Sleeve 1

S10385* Washer 7/16 6

Instruction Sheet P10444-06

 2002 Da

star Products International

POSITION 1

POSITION 2 POSITION 3,4,5,6 & 7

BODY

M02905

STEEL SLEEVE

S10012

FRAME

M02285

WASHER

BOLT

BODY

WASHER

M02787

STEEL SLEEVE

S10276

FRAME

M02287

WASHER

BOLT

BODY

WASHER

M02787

STEEL SLEEVE

S10276

FRAME

M02287

WASHER

BOLT

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KJ04504 81-86 CJ-8 1” Body Lift Installation Instructions Before beginning read all instructions and check Bill of Materials *Location 6 may

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